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hss end mill for 6061. Oct 21, 2017·HSS/ TiCN endmill vs aluminum (Speed check) I'm running a 1.25" threeflute end mill(HSS/ TiCN) in plain-old6061-T6Aluminum. Is 590 SFM too much forHSS? I ran a couple tests (slotting with 0.75" depth) in some scrap and came up with 590 (1800 rpm) 20 IPM (.0037IPT). The chips look great and clear the slot nicely.
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A new large HSS six flute end mill will give a good finish on the side of a part, but it is best to use Tapmatic Edge lube (a wax-like product) on the cutter when milling aluminum. The end of an end mill will take deep cuts on a top face, but the surface finish may not be as good as the fly cutter can produce. Larry. 07-10-2009, 04:49 PM #3.
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I would approach this by removing most of the material with a roughing end mill then finish with your fly cutter. This would be much faster and easier on your mill. Now to answer your question about grinding a tool bit. I'm assuming your fly cutter is at least 2" in diameter and has a slot for at least a 5/16" HSS tool bit.
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Attempting to cut aluminum. With the stock spindle and a stock X carve, you have to mill a bit, For milling aluminum with fine end mills this is a hugely important step, I bought a 7/8" (1/4" shank) carbide bit for wood, not sure how well that will work on aluminum though, I have done face milling on the I have used before.
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A 1.00-inch, high-speed steel (HSS) drill is being used on a piece of 1045 steel with a brinnel hardness of 300. Calculate the RPM setting to perform this cutting operation. Cutting Speed = 50 (fpm) Diameter of Cutter = 1.00. A 3/4-inch (HSS) drill is used on a piece of (leaded) 11L17 steel with a brinnel hardness of 100.
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